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Auto-production line for chrome-plating piston ring

Sifang put forward the first piston ring chrome-plating production line under computer fuzzy intelligent control in our country in the year of 1999, and kept on making improvements afterwards to sequentially propose piston ring peripheral chrome-plating, piston ring interior chrome-plating, and piston ring B-direction chrome-plating production lines.

Major customers
Yizheng Shuanghuan Piston Ring Co., Ltd., NPR Auto Parts Manufacturing (Yizheng) Co., Ltd., Dongfeng Automobile Bearing Co., Ltd., Teikoku Piston Ring Vietnam Co., Ltd.

Equipment merits

  • Once a piece number is input, operations of conveying system, operations of single machine, and rectifier output can be automatically adjusted. Moreover, products of different specifications are simultaneously plated on line.
  • The anode rod adopts a positioning device at the bottom, so as to avoid thickness deviation of the plating layer caused by the bending of the bottom part of the anode rod.
  • Carbon brush is employed, and the conductive position is forcefully cooled by cold water, so as to ensure preferred conductivity between the core rod of the work piece and the polar mount, thereby reducing the power consumption.
  • Double-hook conveying system is adopted to save the time for conveying the work piece back and forth. Once the work piece is taken out of the tank, the next one is immediately put therein to reduce the idle time, thereby improving the equipment efficiency.
  • The spray nozzle of the sand-blaster is made of a special material under a technique introduced from Japan, and the nozzle is replaced every two months (continuously running on three shifts).
  • The electroplating finger is made of an imported epoxy resin, and lasts for about ten years, thereby reducing the expense on soft plastic replacement and the loss of equipment suspension caused by soft plastic replacement.

     

    Piston ring phosphatization surface bluing production line
    Piston ring polishing single machine
    Piston ring dedicated sand-blaster serial product

    Processing chamber
    Air blowing
    Backup
    Sand blasting

    Feeding/unloading
    Product details
    • suitable for performing dry sand-blasting on the external periphery of or inside the piston ring
    • the whole machine is compact in structure with a pleasant appearance
    • the spray nozzle is made of a highly anti-corrosive ceramic material and is rather durable
    • the large turntable revolves intermittently and the small turntable spins
    • the abrasive can be automatically used in circulation, and has a low power consumption
    • an advanced upper whirlwind system is designed, and the sand-blasting efficiency exceeds the normal level for 20%-30%

    Surface treatment equipment dedicated for piston ring
    Click to view more pictures
    • an independent bag dust collecting system is adopted, so as not to contaminate the environment
    • blast guns imported from Japan are employed to ensure the sand-blasting effect
    • PLC electric control system is adopted to improve the automation level
    • desirable stability, and low failure rate
    • dedicated clamps are configured for providing rapid, convenient, and stable clamping operations

     

Green environment project facilities
Heavy metal recovery device
Chromic acid recovery device
Removal of cyanide recovery device
Effects of recapture agent
Effects of phosphorus removal agent
Reel-to-reel continuous production line
Reel-to-reel continuous production line
Surface treatment equipment dedicated for piston ring
Auto-production line for chrome-plating piston ring
Auto-production line for electroplating
Planer-type Linear Electroplating Auto-production Line
Cantilever annular electroplating auto-production line
Cantilever linear electroplating auto-production line
Mechanical guide rail type annular electroplating auto-production line
Aluminium alloy anode oxidation production line
Aluminium alloy anode oxidation production line
Aluminium material anode oxidation production line
Coating equipment
Nano-plated nickel additive
Environmental Electroplating Additive
Copyright © 2008 Nanjing Sifang Surface Technology Co., Ltd.